FMT250-5B Automatic Rotary Die Cutting Machine

FMT250-5B Automatic High Efficiency rotary die cutting machine for Medical Dressing Adhesive Wound Dressing Bandage Gauze Packaging Laminating Embossing Supplier With CE

 Fumart automatic high efficiency rotary die cutting machine plays a significant role in the production of medical auxiliary materials. These machines use a rotating circular blade to cut materials efficiently and produce various circular medical auxiliary materials, such as medical patches and dressings. The rotary die-cutting machine possesses a high degree of precision and automation, enabling precise cutting and efficient production speed. Its flexible cutting capability meets the requirements of different sizes and shapes, ensuring product accuracy and consistency. The application of the rotary die-cutting machine greatly improves the efficiency and quality of medical auxiliary material production while reducing production costs. It not only meets the strict quality requirements of the medical industry but also satisfies the market demand for diverse and personalized medical auxiliary materials. The application of the rotary die-cutting machine in the production of medical auxiliary materials will further drive the development of the medical industry and provide patients with higher quality and more innovative medical auxiliary products.

 Characteristic:

·       ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.

·       All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.

·       It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste

·       Main unwind EPC system can stabilize the material feeding into blade holder

·       Movable auxiliary unwind shaft

·       Fracturing detecting machine stop or alarming to reduce material waste.

·       Machine has the function of asynchronous laminating which can save material.

·       Color code electric eye tracking system can meet the demand of position precision of produce printing product.

·       The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.

·       CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

 ·       Flexibility: The rotary die cutting machine has a modular design and can replace different molds and cutting tools according to different product requirements, realizing flexible cutting and die cutting. Different products in different fields often have different shapes, sizes, and materials, and the rotary die cutting machine can be adjusted and adapted according to the needs.

·       Precision: The rotary die cutting machine adopts computer control technology and can achieve high-precision cutting and die cutting. In some fields such as electronics and mobile phones, the size and precision requirements of products are very high. The rotary die cutting machine can meet these requirements and ensure the quality of products.

·       Efficiency: The rotary die cutting machine has the ability to cut and die cut at high speed, which can greatly improve production efficiency. In fields involving mass production of products, such as printing and packaging, the rotary die cutting machine can quickly complete cutting and die cutting tasks, improve production efficiency, and reduce production costs.

·       Versatility: The rotary die cutting machine can be applied to different types of materials, such as paper, plastic, metal, etc., suitable for product production in different fields. By selecting different molds and cutting tools, the rotary die cutting machine can handle cutting and die cutting requirements for different materials.

Production and QC Process:

After-service:

§  Engineers be dispatch to customers place for training and debugging

§  One-year free warranty (except consumables), life paid maintenance and overseas service

 Advantages:

The rotary die-cutting machine is an essential tool in the production of medical dressings. Medical dressings are typically made of various materials such as adhesive tapes, foams, non-woven fabrics, and films. These materials need to be precisely cut into specific shapes and sizes to meet the requirements of medical applications.

The rotary die-cutting machine specializes in accurately cutting materials in a circular or custom shape. It uses a rotating circular blade, known as a die, which is customized according to the desired shape and size of the medical dressing. The machine runs the material through the die, cutting it with precision and consistency.

Using a rotary die-cutting machine in the production of medical dressings offers several advantages:

1. Precision and Consistency: The machine ensures accurate and uniform cutting of the materials, resulting in a consistent size and shape of the medical dressings. This is especially critical in medical applications where precision is vital.

2. Speed and Efficiency: The rotary die-cutting machine operates at high speeds, allowing for efficient production of medical dressings. It significantly reduces production time and increases productivity.

3. Flexibility: The machine can handle various materials, thicknesses, and shapes, providing flexibility in the production process. It allows for the customization of medical dressings according to specific requirements, enhancing product diversity and versatility.

4. Automation: The rotary die-cutting machine is automated and requires minimal manual intervention. It reduces labor costs and improves production efficiency.

5. Waste Reduction: The machine optimizes material usage by minimizing waste. It maximizes the utilization of the raw materials, reducing overall production costs.

Using a rotary die-cutting machine in the production of medical dressings ensures high-quality, precise, and efficient manufacturing. It improves the manufacturing process, reduces production costs, and delivers consistent and reliable medical dressings to meet the needs of the healthcare industry.

Applications:

1. Flexible Printed Circuit (FPC): It can cut and shape FPCs into desired shapes and sizes for use in various electronic devices.

2. Labels and Stickers: The machine can die-cut labels and stickers from different types of materials, such as paper, plastic, and vinyl.

3. Gaskets and Seals: It can cut gaskets and seals from materials like rubber, foam, or silicone, which are used in automotive, industrial, and other applications.

4. Packaging Materials: The machine can cut and shape packaging materials, such as cardboard, corrugated board, and foam, for making boxes, inserts, and protective packaging.

5. Membrane Switches: It can cut and shape membrane switches, which are used in control panels, keyboards, and other electronic devices.

6. Insulation Materials: The machine can cut insulation materials, such as fiberglass, Mylar, or Nomex, for use in electrical equipment or HVAC systems.

7. Automotive Interior Parts: It can cut and shape materials like leather, fabric, or foam to produce automotive interior parts like seat covers, headrests, and armrests.

8. Medical Components: The machine can cut medical components, such as medical-grade tapes, filters, or foam pads, used in medical devices and equipment.

9. Industrial Components: It can cut and shape various industrial components, such as gaskets, pads, spacers, or washers, made from materials like rubber, foam, or PTFE.

Cases 

 Packaging

1. Inner Package: Vacuum PET film  

2. In Containers, By sea

FAQS:

Q1: How to ensure the accuracy of the cutting of medical accessories by the round knife machine?

A: The round knife machine uses customized circular cutting tools tailored to the requirements of medical accessories to ensure cutting accuracy. At the same time, it utilizes a high-precision automatic control system to accurately control the speed and position of the cutting process, further enhancing accuracy.

 Q2: What materials can the round knife die cutting machine handle?

A: The round knife die cutting machine can handle various materials, such as adhesive tapes, foams, non-woven fabrics, and films. It has strong adaptability to meet the production needs of different medical accessories.

 Q3: How does the rotary knife die cutting machine ensure production efficiency?

A: The rotary knife die cutting machine runs at high speed, resulting in high production efficiency. Additionally, it can operate automatically, reducing manual intervention and improving production efficiency. Moreover, the cutting process of the rotary knife die cutting machine is precise and reliable, reducing waste production, further enhancing production efficiency.

 Q4: Does the circular knife die cutting machine support customized production?

A: Yes, the circular knife die cutting machine supports customized production. It can customize cutting tools according to different requirements to cut medical accessories into specific shapes and sizes. This flexibility and customization capability enable diversified production to meet specific product demands.

 Q5: What aspects should be noted for the maintenance of the rotary Converting Platform Die Cutter?

A: The rotary Converting Platform Die Cutter   needs regular maintenance, including cleaning and replacing the cutting tools, lubrication, and debugging of equipment, etc. In addition, operators should receive relevant training to understand the operating procedures of the rotary Converting Platform Die Cutter   to ensure safe use. Regular maintenance can prolong the equipment's lifespan and ensure production efficiency and quality.

 Q6：How is the cutting speed of an automatic rotary die cutting printing adjusted?

A：The cutting speed of an automatic rotary die cutting printing can be adjusted through the control system. Operators can change the cutting speed by adjusting the parameters according to the actual needs and material characteristics. Generally, harder materials require slower cutting speeds, while softer materials can be cut at faster speeds.

 Q7：How is the safety performance of a rotary die cutting and embossing?

A：A rotary die cutting and embossing has multiple safety protection measures, such as safety door switches and emergency stop buttons. When the safety door is opened or the emergency stop button is pressed, the rotary die cutting and embossing will immediately stop running to ensure the safety of operators. Additionally, the machine is equipped with overload protection, which automatically shuts down when the load is too high to prevent damage.

 Q8：Is the operation of a rotary die cutting packaging and printing equipment complicated?

A：The operation of a rotary die cutting packaging and printing equipment is relatively simple. Usually, operators just need to follow the steps in the operation manual. They set the cutting parameters, place the material to be cut, press the start button, and the rotary die cutting packaging and printing equipment will start cutting automatically. Moreover, some advanced rotary die cutting packaging and printing equipment are equipped with touch screen interfaces for more convenient operation.

 Q9：Does a rotary die pressing system have automation capabilities?

A：Yes, a rotary die pressing system has automation capabilities. It can automatically load and unload materials, adjust cutting parameters, and complete the cutting process automatically. By connecting with other equipment, it can also achieve the operation of an automated production line, improving production efficiency and consistency.

 Q10：How is the cutting accuracy of a rotary die cutting packaging printing compound machine ensured?

A：The cutting accuracy of a rotary die cutting packaging printing compound machine is influenced by multiple factors, such as the quality of the tool, the precision of the control system, and the stability of the material. To ensure cutting accuracy, high-quality cutting tools need to be used and regularly maintained or replaced. The control system needs to have high-precision position control capability. Additionally, stable material supply and a reasonable operation process are also crucial for maintaining cutting accuracy.

 Fumart Factory:

Fumart Automation Equipment Technology is a professional manufacturer of rotary die-cutting machines and die-cutting machine accessories. We have advanced production facilities and a technical team dedicated to providing customers with high-quality products and excellent services.

Our rotary die-cutting machines adopt the latest cutting technology and high-precision tools, enabling precise cutting of various materials such as paper, tapes, films, and plastics. They have stable performance and high production efficiency, and can meet the needs of different industries.

At the same time, we also provide various die-cutting machine accessories, including cutting dies, anvil cylinders, rotary tooling, spindle, blades and pressure pads. These accessories are precision processed and have excellent wear resistance and durability, effectively prolonging the service life of the machine and improving production efficiency.

Our products are widely used in packaging, printing, leather, furniture, and other industries, and are highly praised by customers. We not only provide reliable products but also customized solutions and technical support to meet different production needs.

Whether you are an individual user or a large company, we can provide you with the most suitable products and services. Please feel free to contact us for more information about our company and products. We look forward to cooperating with you!

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