26B FDC Automotive Flex-Circuit-Board Production Machine

Product Description:

FMT250-26B Automatic High Efficiency rotary die cutting machine for FPC Printing Flex PCB Flexible Circuit Board Electronics Parts Manufacturing China Supplier with CE

Fumart high efficiency rotary die cutting machine is specifically designed for FPC flex circuit board manufacturing. It incorporates advanced technology and precision tools to accurately and efficiently cut FPC materials. With its stable performance and user-friendly interface, operating and maintaining the machine is hassle-free. Additionally, the machine features automatic feeding and waste collection systems, which not only improves productivity but also reduces production costs. If you are a FPC flex circuit board manufacturer seeking high precision and efficiency, our rotary die cutting machine is the perfect solution. Contact us now to learn more about this cutting-edge machine.

·       Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.

·       ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.

·       All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.

·       It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste

·       Main unwind EPC system can stabilize the material feeding into blade holder

·       Movable auxiliary unwind shaft

·       Fracturing detecting machine stop or alarming to reduce material waste.

·       Machine has the function of asynchronous laminating which can save material.

·       Color code electric eye tracking system can meet the demand of position precision of produce printing product.

·       The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.

·       CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

Application in Flexible Circuit Board Production:

Rotary die cutting machines can be applied in the production of flexible printed circuit (FPC) materials for various products, including smartphones, tablets, wearables, automotive electronics, medical devices, and aerospace applications. These machines enable the precise and efficient manufacturing of flexible circuit boards for a wide range of electronic products.

FPCdie cutter

Production Process:

The production process of the Rotary Die Cutting Machine involves feeding a continuous web of the flexible circuit board material through the machine. As the material passes through the rotary die, precision cutting is performed on the desired areas. The laser cutting technology is employed to achieve intricate cuts and complex patterns, ensuring high-quality results. The machine can also perform additional processes like perforation, scoring, and kiss-cutting, depending on the specific requirements of the flexible circuit board design.

Advantages and Benefits of Rotary Die Cutting Production Process:

FDC Vs FPC  

Comparing with the traditional pbc processing FPC( flexible printed circuit board), FDC (flexible die-cut circuit board）has huge advantages and benefits are below:

1. Precision and Efficiency: The Rotary Die Cutting Machine with Laser ensures precise and accurate cuts, resulting in high-quality flexible circuit boards. The combination of rotary die cutting and laser cutting technology allows for intricate and complex designs to be produced with ease.

2. Time and Cost Savings: Compared to traditional methods like Printing PCB, the rotary die cutting production process is faster and more cost-effective. It eliminates the need for multiple manufacturing steps, reducing production time and costs.

3. Versatility and Flexibility: The machine can handle a wide range of materials and designs, making it suitable for various types of flexible circuit board production. It can accommodate different sizes, shapes, and complexities, providing flexibility in manufacturing.

4. Consistency and Reliability: The rotary die cutting process ensures consistent and reliable production results. Each flexible circuit board produced using this method will have the same precise cuts and patterns, maintaining product quality and reliability.

FAQs:

1. Q: Can the Rotary Die Cutting Machine with Laser handle different types of flexible circuit board materials?

   A: Yes, the machine is capable of processing various materials used in fpc, such as polyimide films, copper foils, and adhesive layers.

2. Q: Is the rotary die cutting production process faster compared to the traditional Printing PCB process?

   A: Yes, the rotary die cutting production process is faster and more efficient, reducing production time and costs.

3. Q: Can the machine accommodate complex designs and intricate patterns?

   A: Yes, the combination of rotary die cutting and laser cutting technology allows for the production of complex designs and intricate patterns on flexible circuit boards.

4. Q: Does the rotary die cutting production process ensure consistent and reliable results?

   A: Yes, the rotary die cutting process ensures consistent and reliable production results, maintaining product quality and reliability.

5. Q: What types of FPC materials are suitable for a rotary die cutting machine?

    A: The rotary die cutting machine is suitable for various types of FPC materials, including single-sided, double-sided, and multi-layer FPC.

6. Q: How high is the cutting accuracy of a rotary die cutting machine?

    A: The rotary die cutting machine has high precision cutting capability, with accuracy reaching the micron level, ensuring accurate dimensions and shapes of the FPC.

 7. Q: How is the production efficiency of a rotary die cutting machine?

     A: The rotary die cutting machine has a highly efficient automation system, enabling automatic feeding and waste collection, greatly improving production efficiency. The production speed depends on factors such as cutting size and complexity, but it is generally very fast.

 8. Q: Is the rotary die cutting machine suitable for large-scale production?

     A: Yes, the rotary die cutting machine is highly suitable for large-scale production. Its high-speed and high-efficiency cutting method can meet high-volume production demands while maintaining consistent quality.

 9. Q: Is the rotary die cutting machine easy to operate and maintain?

     A: The rotary die cutting machine features a user-friendly interface design, making it simple and convenient to operate. Moreover, it has stable and reliable performance, making it easy to maintain and care for.

Commissioning & Training:

After-service:

§  Engineers be dispatch to customers place for training and debugging

§  One year free warranty (except consumables), life paid maintenance and overseas service

 Packaging

     1. Inner Package: Vacuum PET film  

2. In Containers , By sea 

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