24B FDC Automatic Led Strip FPC Processing Machine

FMT250-24B Automatic High Efficiency rotary die cutting machine Flex Led Strip 3d Printer for Flexible PCB Laminating Punching Pressing System China Manufacture with CE

 Fumart high efficiency rotary die cutting machine play a vital role in the manufacturing process of LED light strips. These machines are specifically designed to efficiently cut and shape the various components that make up the LED strip, such as the circuit boards, adhesive backings, and protective casings. The precision and speed of the rotary die cutting machine ensure consistent and accurate cuts, resulting in high-quality LED light strips. Furthermore, these machines allow for flexibility in design, enabling manufacturers to create LED strips of different shapes and sizes. Overall, rotary die cutting machines are essential in the production of LED light strips, helping to streamline the manufacturing process and deliver superior products to customers.

 Characteristic:

·       Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.

·       ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.

·       All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.

·       It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste

·       Main unwind EPC system can stabilize the material feeding into blade holder

·       Movable auxiliary unwind shaft

·       Fracturing detecting machine stop or alarming to reduce material waste.

·       Machine has the function of asynchronous laminating which can save material.

·       Color code electric eye tracking system can meet the demand of position precision of produce printing product.

·       The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.

·       CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

Production and QC Process:

After-service:

§  Engineers be dispatch to customers place for training and debugging

§  One year free warranty (except consumables), life paid maintenance and overseas service

 Advantages:

The advantages of using a rotary die-cutting machine in the production of LED strips are as follows:

1. High production efficiency: A rotary die-cutting machine has the ability to cut and shape various components of LED strips quickly and accurately, thereby increasing production efficiency.

2. Precise cutting: A rotary die-cutting machine is capable of high-precision cutting, ensuring accurate and consistent cutting of LED strips, thus ensuring product quality.

3. Design flexibility: A rotary die-cutting machine allows for the production of LED strips in various shapes and sizes, providing design flexibility to meet the needs of different customers.

4. Material saving: A rotary die-cutting machine effectively utilizes materials, minimizing waste and reducing production costs.

5. Automation of production: A rotary die-cutting machine can be operated automatically, reducing the need for manual operation and increasing production efficiency.

6. Improved production consistency: The high precision and stability of a rotary die-cutting machine ensure the consistency of LED strips, ensuring consistent quality and performance for each product.

A rotary die-cutting machine offers advantages such as high efficiency, precision, flexibility, and improved production consistency in the production of LED strips. It optimizes the production process, improves product quality, and meets market demands.

Applications:

1. Flexible Printed Circuit (FPC): It can cut and shape FPCs into desired shapes and sizes for use in various electronic devices.

2. Labels and Stickers: The machine can die-cut labels and stickers from different types of materials, such as paper, plastic, and vinyl.

3. Gaskets and Seals: It can cut gaskets and seals from materials like rubber, foam, or silicone, which are used in automotive, industrial, and other applications.

4. Packaging Materials: The machine can cut and shape packaging materials, such as cardboard, corrugated board, and foam, for making boxes, inserts, and protective packaging.

5. Membrane Switches: It can cut and shape membrane switches, which are used in control panels, keyboards, and other electronic devices.

6. Insulation Materials: The machine can cut insulation materials, such as fiberglass, Mylar, or Nomex, for use in electrical equipment or HVAC systems.

7. Automotive Interior Parts: It can cut and shape materials like leather, fabric, or foam to produce automotive interior parts like seat covers, headrests, and armrests.

8. Medical Components: The machine can cut medical components, such as medical-grade tapes, filters, or foam pads, used in medical devices and equipment.

9. Industrial Components: It can cut and shape various industrial components, such as gaskets, pads, spacers, or washers, made from materials like rubber, foam, or PTFE.

 Cases

 Packaging

1. Inner Package: Vacuum PET film  

2. In Containers , By sea 

 FAQS:

Question 1: What types of flexible light strips are suitable for production with a circular knife cutting machine?

Answer: The circular knife cutting machine is suitable for producing various shapes and sizes of flexible light strips, including single-color, multi-color, RGB, white light, and colored light strips.

 Question 2: How does the circular knife cutting machine ensure the cutting accuracy of flexible light strips?

Answer: The circular knife cutting machine has high-precision cutting capabilities. By using advanced cutting technology and precise control systems, it can achieve accurate and consistent cutting of flexible light strips, ensuring cutting accuracy.

 Question 3: Can the use of a circular knife cutting machine for producing flexible light strips save materials?

Answer: Yes, the circular knife cutting machine can effectively utilize materials, minimizing waste and reducing production costs, achieving material savings.

 Question 4: Can the circular knife cutting machine automate the production of flexible light strips?

Answer: Yes, the circular knife cutting machine can be used for automated production, reducing the need for manual operation and increasing production efficiency.

 Question 5: How does the circular knife cutting machine control the quality of flexible light strips?

Answer: The circular knife cutting machine has high precision and stability, ensuring the quality stability and consistency of the flexible light strips, thereby ensuring consistent quality and performance of each product.

 Question 6: Is the circular knife cutting machine suitable for small-batch production of flexible light strips?

Answer: Yes, the circular knife cutting machine can quickly adjust tools and programs to adapt to the production of flexible light strips of different specifications and shapes, making it suitable for small-batch production.

Fumart Factory :

Fumart Automation Equipment Technology is a professional manufacturer of rotary die-cutting machines and die-cutting machine accessories. We have advanced production facilities and a technical team dedicated to providing customers with high-quality products and excellent services.

Our rotary die-cutting machines adopt the latest cutting technology and high-precision tools, enabling precise cutting of various materials such as paper, tapes, films, and plastics. They have stable performance and high production efficiency, and can meet the needs of different industries.

At the same time, we also provide various die-cutting machine accessories, including cutting dies, anvil cylinders, rotary tooling, spindle, blades and pressure pads. These accessories are precision processed and have excellent wear resistance and durability, effectively prolonging the service life of the machine and improving production efficiency.

Our products are widely used in packaging, printing, leather, furniture, and other industries, and are highly praised by customers. We not only provide reliable products but also customized solutions and technical support to meet different production needs.

Whether you are an individual user or a large company, we can provide you with the most suitable products and services. Please feel free to contact us for more information about our company and products. We look forward to cooperating with you!

OUR EXHIBITIONS: